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Rail Welding Equipment Selection Parameters Report
Mobile Rail Welding Machines
Rail Profile
49E1 / 50E1 / 54E1 / 54E3 / 60E1 / 60E2 60E3 / 68E1 / UIC 60 / AREMA profiles
Rail Cross-Sectional Area
6,500–10,000 mm²
Upsetting and Clamping Force
100–290 t
Upsetting Cylinder Stroke
75–400 mm
Productivity
5–20 welds per hour
Need for Long Rail-String Welding Under Tension
Yes / No
Required Supply Level
Welding Head / Complete Welding Machine / Containerised Solution / Road-Rail Mobile Rail Welding Complex
Stationary Rail Welding Machines
Rail Profile
49E1 / 50E1 / 54E1 / 54E3 / 60E1 / 60E2 60E3 / 68E1 / UIC 60 / AREMA profiles
Rail Cross-Sectional Area
6,500–10,000 mm²
Upsetting and Clamping Force
100–290 t
Upsetting Cylinder Stroke
75–400 mm
Productivity
5–20 welds per hour
Need for Long Rail-String Welding Under Tension
Yes / No
Required Supply Level
Welding Head / Complete Welding Machine / Containerised Solution / Road-Rail Mobile Rail Welding Complex
Containerised Complex
Rail Profile
49E1 / 50E1 / 54E1 / 54E3 / 60E1 / 60E2 60E3 / 68E1 / UIC 60 / AREMA profiles
Rail Cross-Sectional Area
6,500–10,000 mm²
Upsetting and Clamping Force
100–290 t
Upsetting Cylinder Stroke
75–400 mm
Productivity
5–20 welds per hour
Need for Long Rail-String Welding Under Tension
Yes / No
Maximum Container Dimensions (L × W × H)
L: 6,400–7,500 mm; W: 2,438–3,000 mm; H: 2,600–3,200 mm
Maximum Container Weight
14–20 t
Required Horizontal Rotation Angle of the Crane
±0–45°
Generator Eco-Friendliness Class
2–5
Mobile Rail Welding Complexes
Rail Profile
49E1 / 50E1 / 54E1 / 54E3 / 60E1 / 60E2 / 60E3 / 68E1 / UIC 60 / AREMA profiles
Rail Cross-Sectional Area
6,500–10,000 mm²
Upsetting and Clamping Force
100–290 t
Upsetting Cylinder Stroke
75–400 mm
Productivity
5–20 welds per hour
Need for Long Rail-String Welding Under Tension
Yes / No
Required Horizontal Rotation Angle of the Crane
±0–45°
Generator Eco-Friendliness Class
2–5
Track Gauge
1,000–1,676 mm
Maximum Weight of the Complex
30–45 t
Maximum Overall Dimensions (L × W × H)
L: 7,000–12,000 mm; W: 2,800–3,300 mm; H: 4,000–5,000 mm
Maximum Railway Slope
0–40‰