Rail Welding Equipment & Specialised Railway Solutions

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  • Mobile flash-butt rail welding machines for welding directly on track. The range covers different upsetting and clamping forces, upsetting strokes and application requirements, allowing the equipment to be matched to specific field-welding conditions.
    ● K900A-1● K900T● K920● K922-1● K930/K945/K950/K955● K1067

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  • Stationary flash-butt rail welding machines for rail-welding plants and specialised production applications. K1000 and K1100 are designed for stationary rail welding, while K924 is intended for specialised welding of railway crossing components and associated rail parts.
    ● K1000● K1100 ● K924

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  • Integrated containerised rail welding systems. A single transportable module combines the welding equipment with the required auxiliary systems — hydraulics, cooling, controls, autonomous power and handling equipment — according to the selected configuration. Containerised execution is available for applicable KZESO machines except K924.
    ● K924

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  • Complete mobile rail welding complexes integrating rail welding equipment, a transport platform, rail-running system, power generation, hydraulics, cooling, controls and welding-machine handling equipment. The principal solution in this category is KCM007.
    ● KCM007

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  • Specialised road-rail vehicles designed for operation on public roads and railway track and for integration of specialised equipment. This category includes VHD-2.
    ● VHD-2

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  • Additional KZESO specialised equipment for rail-welding production and railway infrastructure. The range includes the KPM Press for Testing Welded Rail Joints and KZF 11 / KZF 13 contactors.
    ● KPM Press

One Rail Welding Technology.Multiple Levels of Integration.

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Welding Head

The core flash-butt welding unit for integration into a mobile installation or specialised platform.

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Complete Welding Machine

The welding head combined with the hydraulic, control, cooling and connection systems required for operation.

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Containerised Rail Welding System

A protected, transportable system integrating the welding machine with auxiliary equipment such as hydraulics, cooling, controls, autonomous power and handling equipment, depending on the project.

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Complete Mobile Road-Rail Welding Complex

The core flash-butt welding unit for integration into a mobile installation or specialised platform.

This architecture gives customers a clear choice. KZESO can supply the core welding technology for integration into an existing platform or deliver a much higher level of system integration for projects that require an autonomous mobile solution.

Why Choose KZESO

Specialised rail welding experience since 1959More than six decades focused on electric welding equipment and the practical challenges of joining railway rails.

Paton engineering heritageA long-standing historical connection with the E.O. Paton Electric Welding Institute and the development of mobile flash-butt rail welding technology.

Operating experience in 100+ countriesEquipment proven across different rail networks, climates and operating environments.

From welding head to complete systemOne product architecture covering welding heads, complete machines, containerised systems and mobile road-rail welding complexes.

Digital process control and weld traceabilityProgrammable control and weld data recording support consistency, monitoring and documentation.

Project-specific engineeringEquipment configuration can be matched to the rail profile, welding task, operating conditions and required level of system integration.

Technical support in the fieldKZESO supports customers with selection, commissioning, inspection, consultation and after-sales service.

Discuss Your Rail Welding Project

Every railway project has its own rail profiles, operating conditions, production targets and integration requirements. Tell us what you need to weld, where the equipment will operate and what level of mobility or system integration you require. KZESO will help identify the appropriate rail welding machine or integrated solution and prepare a technical and commercial proposal for your project.

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