KCM007 Mobile Rail Welding Complex

KCM007Mobile Rail Welding Complex

KCM007 is a complete mobile road-rail welding complex integrating the transport vehicle, railway running system, project-approved welding subsystem, autonomous power, hydraulics, cooling, controls and welding-head handling equipment.

Technical Specifications

  • Road chassis

    Volvo FMX 8×2 Tridem, Euro 6

  • Engine power

    430 hp

  • Maximum road speed

    90 km/h

  • Maximum rail speed

    25–30 km/h

  • Standard rail gauge

    1,435 mm; other gauges project-specific

  • Minimum curve radius

    ≥80 m

  • Maximum gradient

    40‰

  • Railway axles

    3–4 depending on configuration

  • Typical crew

    2–4 persons

  • Crane capacity

    4,000 kg

  • Maximum crane outreach

    3,930 mm

StandardsFinal road, railway, machinery, electrical and welding conformity requirements are confirmed for the destination market and delivered project configuration.

Technology & System ArchitectureKCM007 combines a Volvo FMX 8×2 Tridem road chassis with railway running equipment and the project-approved KZESO welding subsystem. The complex integrates autonomous power generation, hydraulic pumping, industrial cooling and a crane/manipulator for welding-head deployment and recovery.

Control & QualityThe welding process is controlled by the control system supplied with the approved welding subsystem. Complex-level controls coordinate auxiliary equipment and safe operating functions. Welding-data recording and WeldReg functions depend on the selected welding subsystem.

Key Advantages

    Complete road-rail welding platform

    Road speed up to 90 km/h and rail speed 25–30 km/h in the documented configuration

    Project-specific rail gauge and running gear

    Integrated power, hydraulics, cooling, controls and welding-head handling

Available Configurations

KCM007 Available Configurations

KCM007 is supplied as a complete project-specific complex. The welding subsystem, rail-running execution, generator, hydraulic/cooling equipment, controls, crane/manipulator and auxiliary systems are defined in the approved project configuration.

Applications

  • Construction and renewal of continuous welded rail

  • Mobile mainline welding requiring independent road and rail mobility

  • Projects requiring one integrated platform for welding, transport and auxiliary systems

Applications

  • Construction and renewal of continuous welded rail

  • Mobile mainline welding requiring independent road and rail mobility

  • Projects requiring one integrated platform for welding, transport and auxiliary systems

Frequently Asked Questions

  • KCM007 combines the vehicle and rail-running platform with the project-approved welding subsystem and the auxiliary systems required for mobile field welding.

  • No. The welding subsystem is selected and stated according to the approved project configuration.

  • Yes. The standard documented gauge is 1,435 mm, while other gauges can be engineered for the project.

  • KCM007 combines the vehicle and rail-running platform with the project-approved welding subsystem and the auxiliary systems required for mobile field welding.

  • No. The welding subsystem is selected and stated according to the approved project configuration.

  • Yes. The standard documented gauge is 1,435 mm, while other gauges can be engineered for the project.

  • The KCM007 is a mobile rail welding complex that combines the welding equipment and the necessary auxiliary systems on a single chassis. This design allows the complex to be quickly moved between work sites and enables rail welding operations to be carried out directly at the railway site.

  • Yes. The complex is designed for flash-butt welding of rails directly under railway operating conditions. The mobile chassis allows the complex to be conveniently moved between work areas and reduces the time required to deploy the equipment.

Choose your Mobile Rail Welding Complexes

Rail Profile

Need for Long Rail-String Welding Under Tension

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