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KCM007Mobile Rail Welding Complex

KCM007 is a complete mobile road-rail welding complex integrating the transport vehicle, railway running system, project-approved welding subsystem, autonomous power, hydraulics, cooling, controls and welding-head handling equipment.

Applications

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Construction and renewal of continuous welded rail

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Mobile mainline welding requiring independent road and rail mobility

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Projects requiring one integrated platform for welding, transport and auxiliary systems

Key Advantages

    Complete road-rail welding platform

    Road speed up to 90 km/h and rail speed 25–30 km/h in the documented configuration

    Project-specific rail gauge and running gear

    Integrated power, hydraulics, cooling, controls and welding-head handling

Technology & System Architecture

KCM007 combines a Volvo FMX 8×2 Tridem road chassis with railway running equipment and the project-approved KZESO welding subsystem. The complex integrates autonomous power generation, hydraulic pumping, industrial cooling and a crane/manipulator for welding-head deployment and recovery.

Control & QualityThe welding process is controlled by the control system supplied with the approved welding subsystem. Complex-level controls coordinate auxiliary equipment and safe operating functions. Welding-data recording and WeldReg functions depend on the selected welding subsystem.

Technical Specifications

  • Road chassis

    Volvo FMX 8×2 Tridem, Euro 6

  • Engine power

    430 hp

  • Maximum road speed

    90 km/h

  • Maximum rail speed

    25–30 km/h

  • Standard rail gauge

    1,435 mm; other gauges project-specific

  • Minimum curve radius

    ≥80 m

  • Maximum gradient

    40%

  • Railway axles

    3–4 depending on configuration

  • Typical crew

    2–4 persons

  • Crane capacity

    4,000 kg

  • Maximum crane outreach

    3,930 mm

Standards

Final road, railway, machinery, electrical and welding conformity requirements are confirmed for the destination market and delivered project configuration.

Available Configurations

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KCM007 is supplied as a complete project-specific complex. The welding subsystem, rail-running execution, generator, hydraulic/cooling equipment, controls, crane/manipulator and auxiliary systems are defined in the approved project configuration.

Frequently Asked Questions

  • KCM007 combines the vehicle and rail-running platform with the project-approved welding subsystem and the auxiliary systems required for mobile field welding.

  • No. The welding subsystem is selected and stated according to the approved project configuration.

  • Yes. The standard documented gauge is 1,435 mm, while other gauges can be engineered for the project.

Choose your Mobile Rail Welding Complexes

Rail Profile

Need for Long Rail-String Welding Under Tension

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